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ISUDB5-F85-E4-V31

ISSR High-Precision Ultrasonic Label Sensor for Clear & Opaque Materials

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High-precision ultrasonic tag detection sensor suitable for materials such as transparent films, silk, and electrode sheets.

  • Advanced Ultrasonic Technology: Utilizes sophisticated single and double-sheet detection principles to accurately identify labels on challenging substrates, including transparent films, silk, and battery electrode pieces.
  • Color & Transparency Independence: Unlike optical sensors, this ultrasonic sensor detects differences in material thickness and acoustic impedance, ensuring 100% reliable detection regardless of material color, transparency, or surface finish.
  • Smart Teach-In Functionality: Features an intuitive, one-button teach-in design (via long press) for quick setup, enabling the sensor to automatically learn and calibrate to different label and web materials.
  • Universal Output Compatibility: Equipped with both NPN and PNP switching outputs (10-30VDC operating voltage), allowing for seamless and flexible integration into any existing industrial control system or PLC.
  • Optimized Slot Design: Engineered with a 68mm slot depth and a 5mm slot width, providing ample clearance for a wide variety of high-speed web guiding and labeling machine applications.
  • Industrial-Grade Reliability: Built for harsh environments with a working temperature range of -25°C to 70°C, and features LED indicators for real-time status and operational monitoring.

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Informações sobre o produto

ISUDB5-F85-E4-V31

High-precision ultrasonic tag detection sensor suitable for materials such as transparent films, silk, and electrode sheets

Ultrasonic Label Sensor, Transparent Label Detection, Splice Detection Sensor, Electrode Piece Sensing, NPN/PNP Output Sensor, Fork Sensor, Slot-Type Label Sensor, Web Guiding Sensor, Industrial Automation Sensor, High-Speed Labeling, Double-Sheet Detection.

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The ISSR ISUDB5-F85-E4-V31 Ultrasonic Label Sensor represents the pinnacle of precision sensing for the packaging, printing, and automation industries. Leveraging advanced ultrasonic single and double-sheet detection principles, this slot-type sensor is engineered to flawlessly detect labels on highly challenging substrates, including ultra-thin transparent films, delicate silk, and battery electrode pieces. Unlike traditional optical sensors that struggle with "clear-on-clear" materials or varying surface colors, our ultrasonic technology relies on acoustic impedance, ensuring absolute detection reliability regardless of the material's optical properties. With a spacious 68mm slot depth and 5mm width, it accommodates a wide variety of web materials. Built for industrial durability, it features an intuitive smart teach-in function, dual NPN/PNP outputs, and rugged construction capable of withstanding extreme temperatures (-25°C to 70°C). Whether you are upgrading high-speed packaging machinery or optimizing new energy battery manufacturing lines, the ISUDB5-F85 sensor delivers unmatched accuracy and seamless system integration.

Especificação

Parameter Especificação
Slot Depth 68mm
Slot Width 5mm
Minimum Detectable Object Gap between labels / Label size: 2mm
Switching Frequency 0.9KHz
Tensão de funcionamento 10...30V DC, reverse polarity protection
Corrente sem carga ≤50mA
Operating Mode (Single Sheet) Green LED
Operating Mode (Double Sheet) Red LED
Operating Mode (Air) Yellow LED
Teach-in Mode (Single Sheet) Press and hold button >2s, green LED flashes; release to enter teach-in (Success: green LED flashes 3 times; Failure: red LED flashes 3 times)
Teach-in Mode (Double Sheet) Press and hold button >5s, flashing green LED switches to flashing yellow LED; release to enter teach-in (Success: green LED flashes 3 times; Failure: red LED flashes 3 times)
Input Type With teach-in function
Tipo de saída NPN + PNP output
Output Current 100mA
Atraso de resposta 280 μs
Temperatura de funcionamento -25°C...70°C
Temperatura de armazenamento -40°C...85°C
Tipo de ligação V31 connector (M8×1), 4-pin
Housing Material Metal, Aluminum
Weight 105g

Electrical Connection / Overall Dimensions / Usage Demonstration

Aplicações típicas

 Transparent-Film-and-Electrode-Sheet-Label-Inspection application

Designed for versatility and high-precision, the ISUDB5-F85 ultrasonic label sensor is engineered to conquer the most challenging detection tasks in modern manufacturing. Perfectly matching the rigorous demands of today's advanced production lines, it excels in the fast-paced lithium-ion battery sector by accurately detecting ultra-thin labels, protective tapes, and splices on delicate battery electrode pieces. Its non-contact ultrasonic technology ensures 100% reliable detection during high-speed cell assembly without causing any damage to sensitive materials. Seamlessly transitioning to the packaging industry, the sensor equally masters the notorious "clear-on-clear" challenge. By relying on acoustic impedance rather than optical properties, it flawlessly detects transparent labels applied to clear packaging films—delivering absolute accuracy and seamless operation where standard photoelectric sensors typically fail. Beyond these core electrode and transparent film applications, the ISUDB5-F85's advanced single and double-sheet detection capabilities make it highly effective across multiple industries. It ensures reliable label detection on flexible and porous materials like silk and synthetic fabrics in the textile industry. Furthermore, it easily identifies splices, monitors web tension, and detects sheet overlaps in high-speed printing presses, while also guaranteeing the precise placement of clear tamper-evident seals in pharmaceutical packaging.

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